Substation Decommissioning

Some of the equipment was situated in hard-to-reach areas, making a straightforward lift impractical. We employed our specialised equipment to construct rail tracks, enabling us to safely move the equipment from their locations to an area where we could then lift them using one of our crane trucks.

Project Summary

Hayes Metals is a trusted partner for substation decommissioning and recycling projects throughout New Zealand. We employ a range of customised trucks and specialised equipment to ensure safe, efficient, and environmentally responsible methods.

Case Study: Halfway Bush Substation in Dunedin

One notable example of our expertise is the Halfway Bush Substation project in Dunedin. This complex undertaking involved:

  • Oil Management and Recycling: Handling and recycling 100,000 litres of oil, ensuring safe disposal and environmental compliance.
  • Electrical Equipment Recycling: Managing 520 tonnes of redundant electrical equipment, utilising advanced recycling techniques to recover valuable materials.
  • Structural Disassembly: Carefully disassembling multiple structures, adhering to safety protocols and minimising environmental impact.

Environmental Impact and Waste Management:

Our commitment to sustainability was evident in the project's waste management outcomes. The total waste sent to the landfill was only 3.78 metric tons (approximately 0.7% of the total materials), which included asbestos and hydrocarbon sludge. This minimal landfill contribution underscores our dedication to reducing environmental impact.

Carbon Emissions Reporting:

Hayes Metals prepared a comprehensive carbon emissions report for the client, detailing the environmental benefits of our recycling efforts. This report provided clear evidence of our commitment to sustainability and transparency.

Project Efficiency and Timely Completion:

Originally contracted to complete the project within three months, Hayes Metals successfully finished the decommissioning and recycling in two stages over just 75 days. This efficient turnaround time highlights our ability to deliver high-quality results promptly, even for complex projects.

Why Choose Hayes Metals?

  • Expertise and Experience: With extensive experience in substation decommissioning and recycling, we bring unparalleled expertise to every project.
  • Customised Solutions: Our range of specialised trucks and equipment ensures tailored solutions that meet the unique needs of each project.
  • Environmental Responsibility: We prioritise environmentally responsible methods, minimising waste and maximising recycling efforts.
  • Commitment to Quality: Our dedication to quality and efficiency ensures successful project outcomes and client satisfaction.

Contact Us Today

Discover how Hayes Metals can support your substation decommissioning and recycling needs. Contact us today to learn more about our services and how we can help you achieve your project goals with our expertise and commitment to sustainability.

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Testimonial

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Project Highlight

Client:
Transpower
Location:
Dunedin
Project:
Decommissioning, removal and recycling of substation transformers/equipment
Recycling Rate:
99.3%
CO2 Emission Savings:
H&S Incidents:
We have a fully competent crew, all with Works Management qualifications. We have specialist equipment to decommission assets within the substation or in remote all-terrain environments. This includes: All-terrain agricultural hook units for use on pastoral land. Specialist hydraulic shears and magnets for pylon removal and recovery. Specialist crane-mounted trucks with earthing points, and trailers. Bespoke equipment designed by Hayes and configurable specifically for use in substation environments. Hydraulic jacks and winches for relocating and removing power transformers within switchyard environments. Plates and designs for the establishment of bridges over ducting suitable for heavy haulage

Specialist Equipment

We have a fully competent crew, all with Works Management qualifications. We have specialist equipment to decommission assets within the substation or in remote all-terrain environments. This includes: All-terrain agricultural hook units for use on pastoral land. Specialist hydraulic shears and magnets for pylon removal and recovery. Specialist crane-mounted trucks with earthing points, and trailers. Bespoke equipment designed by Hayes and configurable specifically for use in substation environments. Hydraulic jacks and winches for relocating and removing power transformers within switchyard environments. Plates and designs for the establishment of bridges over ducting suitable for heavy haulage

Learn more
We have a reputation for safety and efficiency, drawing on innovative processes to deliver exceptional recycling rates of all materials, not just metal. The constraints of each project dictate our approach, our experts can tailor a plan accordingly, advised by certified engineers where necessary. We can then manage all aspects of the work, including health and safety, traffic management, rubbish removal and recycling.

Tailored Project Solutions and Equipment

We have a reputation for safety and efficiency, drawing on innovative processes to deliver exceptional recycling rates of all materials, not just metal. The constraints of each project dictate our approach, our experts can tailor a plan accordingly, advised by certified engineers where necessary. We can then manage all aspects of the work, including health and safety, traffic management, rubbish removal and recycling.

Learn more

Learn more
We have a reputation for safety and efficiency, drawing on innovative processes to deliver exceptional recycling rates of all materials, not just metal. The constraints of each project dictate our approach, our experts can tailor a plan accordingly, advised by certified engineers where necessary. We can then manage all aspects of the work, including health and safety, traffic management, rubbish removal and recycling.

Learn more

World Class Ingot Manufacturer and Metal Recycler, globally recognised for innovation, with operations in New Zealand and Australia

+64 9 633 4000